How Do Plant-based Materials Used by Balsais Come Into Being
Plant-based material development does not follow a linear path – it unfolds as a quiet negotiation between natural structure and material science. Balsais works with Savian by BioFluff, the world’s first 100% plant-based fur, derived from European nettle, flax, and hemp fibres. Rather than being spun into yarn, the fibres remain in their natural botanical form and undergo a gentle enzymatic process, preserving their natural structure. They are then gently finished with water-based dyes, requiring minimal chemical intervention, before being technologically softened – transformed into a plush, fur-like texture. Production takes place in Italy, within family-owned, multi-generational factories.
A parallel narrative defines Balsais leather pieces, crafted using Oleatex—an olive-waste-based alternative developed by Oleago. The material combines agricultural waste processing with advanced coating and polymer technologies, transforming by-products of the olive oil industry into functional components that partially replace fossil-based inputs. The process begins with olive pomace, the residue left after oil extraction, containing both liquid and solid fractions. The liquid is converted into bio-based chemical intermediates, while the solid is cleaned, dried, and refined into fine particles, later integrated into material formulations. Engineers then design coating systems that balance bio-based content with performance—flexibility, durability, and adhesion to textile backings. Before production, it undergoes technical validation to meet fashion industry standards. Through this approach, olive oil by-products are transformed into high-value materials, supporting a more circular system where waste is reconstituted into design.







